Air Core Reactor

Company Introduction
 

Develops and manufactures small, medium, large, and extra large Dry-type Air-core reactors and line traps, covering the complete range of voltages up to 1100kV and applications such as SVG, SVC, VSC, HVDC, and HVAC.

Factory appearance -

 

 
Supplying Performance that Marks the world
 

01

Smoothing Reactors for Changji-Guqua ± 1100 kV UHV DC transmission project

02

Converter Reactors for Baihetan-Jiangsu ± 800 kV UHV hybrid DC transmission project

03

500 kV Shunt Reactors for the ± 800 kV Sylvania Project in Brazil

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High Quality Control
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01.

Incoming Inspection

● Conductor: Size, overlap rate, insulation resistance, DC resistance, withstand voltage test

 

● Epoxy Resin/Cure Agent/Imidazole: Compressive strength and glass transition temperature test

 

● Fiberglass products: Dimensions, material verification reports, extended manufacturing supervision

 

● Duct sticks: Dimensions, compressive strength and lightning impact test

 

● Aluminum bar: Size, material report checking

 

● Insulators: Dimensions, reports checking, tests witnessing

 

● Stainless steel products: Dimensions,magnetic inspection, material report checking and extended manufacturing supervision

 

● Fiberglass products: Dimensions, material reports checking and extended manufacturing

02.

Supervision In-Process Inspection

● Glue content test of fiberglass

 

● AC Hi-pot Testing of small wire for winding

 

● AC Hi-pot Testing of cables for winding

 

● Insulation resistance and DC resistance tests before and after curing

 

● Record curing curve

 

● Dimensional inspection - conductors and windings

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Requirements For The Use Of Air-Core Reactors

 

 

• No metallic objects forming closed loops (re-bar, ground grid, ceiling joist, etc.) shall be within one diameter of the air core reactor. Typically, this would create a 12 foot x 12 foot area (assuming the air core reactors are stacked) with the air core reactor at the center. If the air core reactors are not stacked, more floor area would be necessary.

 

• Aluminum and sectionalized gasketed steel enclosures can have clearances down to 1/2 diameter between enclosure walls and the air core reactor.

 

• If re-bar directly below the air core reactor is of concern (or other metal forming loops), pedestals may be used to raise the reactors away from the floor, ceiling or ground. If the reactors can not be raised due to height limitations, a 12 foot x 12 foot x 3/8″ thick aluminum plate can be placed directly under the reactor for shielding.

 

• If health effects are of concern, the reactor manufacture should be consulted to determine the distance requirements to meet safe magnetic field levels. As a general rule, the magnetic field 1/2 diameter from the reactor will be approximately 30 Gauss. A thin wall enclosure will supply no shielding effect. To get lower fields, more space can be provided, or a 3/8″ Aluminum curtain (shield) around the reactor could be used. If personnel can come in contact with the aluminum curtain, a double wall enclosure may be be required due to excessive temperature of the Aluminum and the danger of burns.

 

RFQ 202204204 - Picture of Shunt Reactor #1

 

Product Specification

Voltage up to 46 kV
BIL up to 250 kV BIL
kVAR up to 10000
Max AC Current = 4000 Amps
Max DC Current = 6200 Amps
Frequency – Max 420 Hz
Insulation Class – 220 Co
Temperature Rise 80, 115, 150 Co
Enclosure Types: 1, 2, 3R and 3RE
Open coil for indoor installation only
* Above ratings are subject to a combination of Current, Voltage and Reactance

 

Air Core Reactor Application Range

 

 

Air core reactors are mainly employed in electric power transmission and distribution systems as well as in electric power systems of electrical plants. They are installed to protect these systems and to increase their efficiency.

As a special application air core reactors will also be used in electrical test laboratories and research institutions.

With the ongoing development of electrical power technology, especially through the increased use of semiconductors in electric power systems, the requirements of power inductors have changed during the last decades. The application spectrum for air core reactors has been extended, caused by economic advantages of the air-core reactor technology in comparison with iron-core reactors and by the benefits of the linear characteristics of air-core reactors.

 

Our Certificate

 

Official certification, professional after sales service.

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Main Customers

 

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FAQ

Q: How does an air core reactor work?

A: Since air core reactors do not have a magnetic core to constrain the magnetic field, the magnetic field is “broadcast” in and around the reactor. The strength of this “broadcasted field” or more commonly referred to as “stray field” depends on the power rating of the reactor.

Q: What is the difference between air core reactor and iron core reactor?

A: However, the presence of the iron core can also lead to additional losses due to hysteresis and eddy currents, which can limit the efficiency of the reactor. In contrast, air-core reactors do not have these additional losses, but their inductance is lower.

Q: What are the uses of air core reactor?

A: This single-phase reactor is used to ground the neutral point of 3-phase networks to limit the current in the event of a fault between phase and ground. If the circuit is perfectly balanced, the resulting current flow through the reactor will be zero and there will be no losses.

We're professional air core reactor manufacturers and suppliers in China, specialized in providing high quality customized service. Please feel free to buy high-grade air core reactor at competitive price from our factory.

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